We went to Clark on Sunday morning and I spent three hours inside the Bobcat front-end loader moving bucket after bucket of fine clay and sand soil from the front of the house to the back of the house. It took me a little while to get the hang of the controls, and then it took even longer to figure out how to control the depth of cut. I moved a lot of dirt to the downhill side of the house and even though there are some hollows in my amateur grades, it will save the excavator about three hours of work.
After this we headed up to Belfry and had hamburgers for lunch at the Silvertip Diner and Casino.
On the way back through Clark I looked up at our land and saw the dark shape of a truck clear back there on my property, so we turned onto Brushland Drive again and headed back there. It was Cameron, the excavator. He finally came back in the evening to do what he said he would do in the morning - excavate the trenches for the footing and plumbing.
He cut the turned down slab on the east side of the house and cut all of the plumbing trenches, but then the sun was down and he said he "
ran out of light" and would return on Monday to finish it.
The drainage plumbing should have been installed today.
We headed back to Powell, walked Buddy, and enjoyed some Angry Orchard hard apple cider.
This morning I got up around 6:30, made a breakfast of scrambled eggs with cheese, cottage cheese, and fried apples with tea. After breakfast I took Buddy for his morning walk.
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| Our 2012 potato harvest. |
I pulled the dead tomato plants up and carried them to the trash. Then I pulled up the dead potato plants and shook the earth out of the bag into the tomato containers. I picked our meager potato harvest out of the dirt. I think we got 3 or 4 pounds of potatoes. This isn't enough to bother with canning.
With that out of the way I pulled the shower doors out and took them outside to scrub and hose down. While I did this, Bob was running the vacuum cleaner inside.
Later we went to Quality Propane and purchased 15 pounds of propane in my brand-new steel tank. I would need the propane to fire my new melting furnace. We stopped at Linton's Big R Store to check out magnetic block heaters. I might get one for the truck soon. We actually purchased some fruit drying trays for our dehydrator and a canning jar ring wrench.
On the way home we stopped at Subway and got two meatball subs for our lunch.
We devoured our lunch sandwiches, and then I went to the garage to set up my sand casting operation. I put the furnace and tank out in the alley behind the garage and set up a tarp on the floor of the garage to make my sand mold. I molded a small aluminum figure that came with the furnace. The green sand was fairly fine and my mold captured a lot of fine detail from the original.
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| Pouring my first sand mold. |
Of course Johnny had to come over and poke his nose into what we were doing. He correctly guessed what I was up to. This is better than the other neighbor who suspected we were cooking a turkey.
We fired up the furnace and let it heat up. Then we began feeding aluminum soda can pull tabs, aluminum foil, and aluminum pie plates into the fire clay crucible. These melted somewhat, but we never got a shiny liquid surface inside. When I poked the mass with a steel rod, it felt soft and crunchy like slush. This material never melted, but it oxidized like crazy.
I decided to shut the furnace off and pour this mess out. It was almost all dross.
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| My aluminum copy vs the original part. |
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I replaced the crucible on the plinth in the furnace and loaded it with some nice cast pieces of lawn mower engine and other cast parts. This time the material melted right down in just a few minutes. I skimmed off the dross and then picked the crucible up and carried it to my mold. I poured the mold and then poured the extra melt into a muffin pan to create round ingots.
Because the mold overflowed, I was sure I did not fill the mold up. After a couple of minutes I lifted the cope up off of my mold and I saw the bottom cavity in the drag, but then I gasped when I saw the perfect matching face in shiny aluminum metal on the bottom of the cope! Success!
Learning experience there. The thin stuff cannot be melted down on its own. You have to melt some larger pieces of cast material first, then push the pull tabs and foil pans under the surface of the melt to prevent severe oxidation.
I took a shower and took some pain reliever because I had a splitting headache after this. I wanted to just relax and read all afternoon, but things seldom work out as I plan.
The door bell rang at 4:30 pm. It was our neighbor, Mary, and she was inviting us over to Mickey Waddell's house to roast marshmallows and drink apple cider at 5:30. Bob was finishing up a cake, his first cake in the fancy bundt pan he got for his birthday, but we said yes, that we would come over.
We spent four hours visiting at Mickey's house, then we walked home. I took Buddy for a walk while Bob heated up a can of beef stew for a late dinner.
Tomorrow we head back to work and we have the Park County Chili Cook-Off tomorrow. I am taking a box of crackers for this event.